Sonic Welder Ultrasonic Plastic Welding Machine
Ultra Sonic Welder Ultrasonic Plastic Welding Machine works in principle of inducing ultrasonic frequency in thermoplastic components boning that is converted into heat between the welded plastic laminates, frictional heat is produced and dispense at the energy director built in the connecting joints, because of low heat conduction in thermoplastic, under the controlled pressure applied, the insoluble sealing is happen, the connection is forged in a very short period of time, the melting point of both working pieces is nearly equivalent which helps to form an uniform weld area, the welded area is usually as strong as the matrix material
Ultra Sonic Welder Ultrasonic Plastic Welding Machine
Name | Ultra Sonic Welder Ultrasonic Plastic Welding Machine | |
Model | KLC-2020 | KLC-3220 |
Ultrasonic power | 2000w | 3200w |
Ultrasonic frequency | 20khz | 20khz |
Travelling Depth | 70mm | 70mm |
Welding time | 0.1~99s | 0.1~99s |
Air Compressor | 2HP | 2HP |
Pressure Applied | 2~7 Bar | 2~7 Bar |
Vibration system | Auto-stimulating | Auto-stimulating |
Welding size | 180mm | 200mm |
Power Supply | 220V/50hz | 220V/50hz |
Net weight | 160kgs | 180kgs |
02: Application
Ultrasonic welding of thermoplastic materials creates a molecular bond within the welding seam, longitudinal vibrations in frequencies of 15khz, 20khz and 35khz with tool amplitudes between 5um and 50um are introduced into the plastic materials under the action of force, ultrasonic vibrations are focused by means of special design of components of tools, this specific geometry within a component is referred to as energy director, the contact points in the joining area actively molded by means of energy input to achieve elastic deformation occurring between the contact surfaces and within the molecule chains generates heat that causes the materials to melt
03: Highlighting
High efficiency converter
Rigid frame construction
Pneumatic speed regulation
Frequency tuning with reading of idling and welding power on the instrument
Triple time for delay time, welding time and holding time
Welding pressure adjustable for 6 bar
Palm button or foot operated switch operation
Microprocessor based controller
Welding time, holding time settable in the steps of 100 milliseconds
Digital counter up to 100,000 counts-reset-table
Digital bar graph to indicate tuning and energy during the welding cycle
Leveling screws provided on the ultrasonic assembly for each leveling and alignment
Of horn face with the welding object
Ultra Sonic Welder Ultrasonic Plastic Welding Machine exerts hermetic sealing of thermoplastic, such as PVC, PS,PE,PP,PC,ABS, Acrylic,PET, HDPE,Nylon Fabric in field of automotive, electronics, home appliances, industrial components, electrical components, lighter, toys, gadgets, medical, personal appliances and more
Ultra Sonic Welder Ultrasonic Plastic Welding Machine is suitable for welding operation of thermoplastic parts from medium to large size, this technique is fast, efficient, non-contaminating and requires no consumables, in addition to welding,ultrasonic processes can be used to insert, stake,embed,laminate thermoplastic films and fabric,spot welding, swage, degate and hermetic sealing,one ultrasonic welding machine combine specific acoustic tool and holding fixture can accomplish all of these application, just present sample picture of your processing object with necessary gauged dimension for tech verification prior to recommendation
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