HCD800A
Global Service Policy
1 Year or 2000 Hours
6
Diesel
>6L
4 Stroke
Inboard
New
Reduction The Speed of Marine Engine
Boat Propulsion System
Down The Speed of Engine Motor
Germany Original Technology
Cumins, Yuchai, Weichai, Jichai
600HP-900HP
Advance
Plywood Case
Marine application
China
8483101900
Product Description
Marine gearbox Brief Introduction:
Based on Transmission products, this product are widely used in Ship building, Engineering machinery, wind power, automotive, agricultural engineering, rail transit, special purposed industry and etc.
Marine gearbox, hydraulic clutch, hydraulic transmission and CPP (Controlled Pitch Propeller), FPP(Fixed Pitch Propeller), tunnel thruster and azimuthing thruster, which are widely used in Fishery, Transport, Working Craft, Special boats, Ocean Large-power vessels and etc.
Products are complete in model spectrum, power transmission capacity ranges from 10KW to 10000KW. Main products are approved by CCS, BV, RINA, GL, LR, ABS, NK, DNV, RS and KR Classification Societies.
Guide:
1), Perform the duties of forward & reverse, engaging & disengaging, reduction of speed as well as bearing the propeller thrust, marine gearbox can be coupled with enginer to form the complete power unit.
2), RATE in this manual indicates the proportion of the engine continuous power to the rated speed(HP/RPM). When selecting model, the actual "RATE" should be smaller than the data listed.
3), Gearbox can not be connected with engine ragidly. It must be installed on the common base with engine. If the engine mounted on the elastic base and the gearbox on the rigid base, the highly flexible coupling should be used, please contact our technology department for details.
4), Engine: Cumins, Yuchai, Weichai, Jichai, Zichai, ShangChai, SDEC, Perkin, MTU
Model: HCD800A
Input speed: 600-2100RPM
Max: 1760HP, 2100RPM
Reduction ratio: 3:1, 3.4:1, 4:1, 4.17:1, 4.39:1, 4.9:1, 5.5:1, 5.9:1
Rated transmission ability: 0.69-0.837HP/RPM
Bell housing: SAE 00, SAE 0,
Flange: SAE 16, SAE 18, SAE21
Centre distance: 450mm
Recommend engine: Cummins KTA19-M4 (700HP), QSK19-M(750HP), QSK19-M (800HP), KTA38-M(1000HP), Yuchai 6TD800 (800HP), YC6TF1000C (1000HP), YC6C960C, YC6C1035L-C20, YC6C1135L-C20, YC6C1100L, YC6CL1200L, YC6CA1400L, YC6CA1500L, YC6CA1600L,
Rated propeller thrust: 110KN
Spare parts list for Advance Marine Gearbox: HCD600A;
Based on Transmission products, this product are widely used in Ship building, Engineering machinery, wind power, automotive, agricultural engineering, rail transit, special purposed industry and etc.
Marine gearbox, hydraulic clutch, hydraulic transmission and CPP (Controlled Pitch Propeller), FPP(Fixed Pitch Propeller), tunnel thruster and azimuthing thruster, which are widely used in Fishery, Transport, Working Craft, Special boats, Ocean Large-power vessels and etc.
Products are complete in model spectrum, power transmission capacity ranges from 10KW to 10000KW. Main products are approved by CCS, BV, RINA, GL, LR, ABS, NK, DNV, RS and KR Classification Societies.
Guide:
1), Perform the duties of forward & reverse, engaging & disengaging, reduction of speed as well as bearing the propeller thrust, marine gearbox can be coupled with enginer to form the complete power unit.
2), RATE in this manual indicates the proportion of the engine continuous power to the rated speed(HP/RPM). When selecting model, the actual "RATE" should be smaller than the data listed.
3), Gearbox can not be connected with engine ragidly. It must be installed on the common base with engine. If the engine mounted on the elastic base and the gearbox on the rigid base, the highly flexible coupling should be used, please contact our technology department for details.
4), Engine: Cumins, Yuchai, Weichai, Jichai, Zichai, ShangChai, SDEC, Perkin, MTU
Model: HCD800A
Input speed: 600-2100RPM
Max: 1760HP, 2100RPM
Reduction ratio: 3:1, 3.4:1, 4:1, 4.17:1, 4.39:1, 4.9:1, 5.5:1, 5.9:1
Rated transmission ability: 0.69-0.837HP/RPM
Bell housing: SAE 00, SAE 0,
Flange: SAE 16, SAE 18, SAE21
Centre distance: 450mm
Recommend engine: Cummins KTA19-M4 (700HP), QSK19-M(750HP), QSK19-M (800HP), KTA38-M(1000HP), Yuchai 6TD800 (800HP), YC6TF1000C (1000HP), YC6C960C, YC6C1035L-C20, YC6C1135L-C20, YC6C1100L, YC6CL1200L, YC6CA1400L, YC6CA1500L, YC6CA1600L,
Rated propeller thrust: 110KN
| Advance Gearbox | |||||||||
| Model | Input Power/speed (KW/RPM) | Reduction ratio (i) | Transmission capacity (Kw/r/min) | Rated pollusion (kN) | Centre Distance (mm) | L*W*H mm | Net Weight (KG) | Flange (Connection Flywheel) | Bell housing (Connection shell) |
| 40A | 22.5/750--60/2000 | 2.07, 2.96, 3.44 | 0.030, 0.025 | 8.8 | 142 | 490*670*620 | 225 | 4110C, SAE14 11.5 | 4110C SAE1 2 3 |
| 120C | 100/1000--250/2500 | 1.48, 1.94, 2.45, 2.96, 3.35 | 0.10, 0.09, 0.08 | 25 | 180 | 432*440*650 | 225 | 6135Ca, SAE14 11.5 | 6135Ca SAE1 2 |
| 120B | 66/750--158/1800 | 2.03, 2.81, 3.73 | 0.088, 0.044 | 25 | 190 | 605*744*770 | 400 | 6135Ca 4120 SAE14 | 6135Ca 4120 SAE1 |
| 135 | 75/750--200/2000 | 2.03, 2.59, 3.04, 3.62, 4.11, 4.65, 5.06, 5.47, 5.81 | 0.10, 0.093, 0.088, 0.077, 0.070 | 29.4 | 225 | 578*792*830 | 450 | 6135Ca, SAE14 | 6135Ca, SAE1 |
| HC138 | 110/1000--275/2500 | 2.52, 3.0, 3.57, 4.05, 4.45 | 0.11 | 30 | 225 | 520*792*760 | 360 | 6135Ca, SAE14 11.5 | 6135Ca SAE1 2 3 |
| HCD138 | 1000-2500 | 5.05, 5.63 6.06 6.47 | 0.11 0.099 0.093 | 40 | 296 | 494*800*870 | 415 | 6135Ca, SAE14 11.5 | 6135Ca SAE1 2 3 |
| T300 | 243/1000--558/2300 | 4.73, 4.95, 6.03, 6.65, 7.04, 7.54, 8.02, 8.47 | 0.243, 0.221, 0.200 | 70 | 355 | 772*980*1106 | 1120 | SAE18 16 14 | SAE0 1 |
| T300/1 | 1000-2300 | 8.94, 9.45 | 0.196 | 70 | 355 | 772*980*1106 | 1120 | SAE18 16 14 | SAE0 1 |
| 300 | 257/750--670/2500 | 1.87, 2.04, 2.54, 3.0, 3.53, 4.10, 4.47, 4.61, 4.94, 5.44 | 0.257, 0.243, 0.221, 0.184, 0.147, 0.125 | 50 | 264 | 786*930*864 | 740 | 12V135 12V150 SAE18 16 14 | 12V135 12V150 SAE 0 1 |
| D300 | 257/1000--591/2500 | 4.00, 4.48, 5.05, 5.52, 5.90, 6.56, 7.06, 7.63 | 0.257, 0.243 0.221, 0.184 0.147, 0.125 | 60 | 355 | 786*980*1041 | 940 | 12V135 SAE 18 16 14 | 12V135 SAE0 1 |
| MB170 | 39/1000--97/2500 | 1.97, 2.52, 3.04, 3.54, 3.96, 4.50, 5.06, 5.47, 5.88 | 0.039, 0.031, 0.027 | 16 | 170 | 485*610*656 | 240 | 4135Ca, X6110C, SAE14 11.5 10 2135 | 4135Ca, X6110C, SAE1 2 3 2135 |
| MB270 | 147/1000--367/2500 | 4.05, 4.53,5.12, 5.50, 5.95, 6.39, 6.82 | 0.147, 0.134, 0.110, 0.088 | 39.2 | 270 | 594*810*868 | 675 | SAE 18 16 14 | SAE0 1 |
| HC400 | 331/1000--595/1800 | 1.5, 2.04, 2.50, 3.0, 3.42, 1.77, 4.06, 4.61, 4.94 | 0.331, 0.279, 0.19 | 82 | 264 | 641*890*890 | 820 | 12V135 SAE18 16 14 | 12V135 SAE0 1 |
| HCD400A | 331/1000--595/1800 | 4.33, 4.476, 4.70, 3.96, 4.43, 5.00, 5.53, 5.7, 5.89 | 0.331, 0.293, 0.272 | 82 | 355 | 641*950*988 | 1100 | 12V135 SAE18 16 14 | 12V135 SAE0 1 |
| HCT400A | 331/1000--695/2100 | 6.09, 6.49, 6.93, 7.42, 7.95, 8.40, 9.0, 9.47 | 0.331, 0.309, 0.287, 0.265, 0.243 | 82 | 375 | 784*992*1130 | 1450 | SAE18 16 14 | SAE0 1 |
| HCT400A/1 | 331/1000--695/2100 | 8.15, 8.69, 9.27, 9.94, 10.60, 11.37, 12.00 | 0.331, 0.316, 0.297, 0.274, 0.262 | 120 | 465 | 869*1100*1275 | 1500 | SAE18 16 14 | SAE0 1 |
| HC600A | 480/1000--1004/2100 | 2.0, 2.48, 3.0, 3.58, 3.89 | 0.48, 0.44, 0.40 | 90 | 320 | 745*1094*1126 | 1300 | SAE21 18 16 (14) | SAE00 0 1 |
| HCD600A | 480/1000--1004/2100 | 4.18, 4.43, 4.70, 5.00, 5.44, 5.71 | 0.48, 0.46, 0.44, 0.40 | 90 | 415 | 745*1094*1271 | 1550 | SAE21 18 16 (14) | SAE00 0 1 |
| HCT600A | 440/1000--926/2100 | 6.06, 6.49, 6.97, 7.51, 8.04, 8.66, 9.35 | 0.44, 0.40, 0.37, 0.33, 0.29, 0.28 | 90 | 415 | 805*1094*1271 | 1650 | SAE21 18 16 (14) | SAE00 0 1 |
| HCT600A/1 | 441/1000--926/2100 | 7.69, 8.23, 8.82, 9.47, 10.10, 10.8, 11.65, 12.57, 14.44, 15.91 | 0.441, 0.412, 0.400, 0.375, 0.353, 0.331, 0.257, 0.204 | 140 | 500 | 878*1224*1346 | 1700 | SAE21 18 16 (14) | SAE00 0 |
| HCD800 | 625/1000--1125/1800 | 3.429, 3.96, 4.391, 4.905, 5.474, 5.889 | 0.625, 0.588, 0.551, 0.515 | 110 | 450 | 1056*1280*1341 | 2200 | SAE21 18 16 | SAE00 0 |
| HCT800 | 500/800--1125/1800 | 5.57, 5.68, 5.93, 6.43, 6.86, 7.33, 7.84, 8.40 | 0.625, 0.588, 0.551, 0.515, 0.480 | 140 | 450 | 1056*1280*1425 | 2700 | SAE21 18 16 | SAE00 0 |
| HCT800/1 | 500/800--1125/1800 | 6.91, 7.28, 7.69, 8.12, 8.6, 9.12, 9.68 10.30 10.98 11.76 12.43 13.17 13.97 14.85 15.82 16.58 | 0.625 0.609 0.575 0.549 0.520 0.491 0.463 0.435 0.408 0.382 | 220 | 582 | 1152*1360*1557 | 3200 | SAE21 18 16 | SAE00 0 |
| HCT800/2 | 1000-1800 | 15.43 17.98 | 0.497 0.372 | 220 | 666 | 1190*1490*1707 | 3600 | SAE21 18 16 | SAE00 0 |
| HCT800/3 | 1000-1800 | 16.56, 17.95, 20.2 | 0.597 0.551 0.49 | 240 | 736 | 1235*1570*1789 | 4200 | SAE21 18 16 | SAE00 0 |
Spare parts list for Advance Marine Gearbox: HCD600A;
| 1 | Double coupling (comlpete) |
| 2 | Internal Disc / External Disc / Single Face Ex. Disc |
| 3 | Internal Disc / External Disc / Single Face Ex. Disc |
| 4 | Bearings |
| 5 | Piston |
| 6 | Complete set of reverse package. |
| 7 | complete set of fore package. |
| No. | Part Name | Part Number |
| 1 | Locking plate | MB270-03-008 |
| 2 | O-ring | GB3452.1-92 |
| 3 | Splash disc | HCT800-01-003 |
| 4 | Stop ring | GB305-98 |
| 5 | Copper washer | Q20-03 |
| 6 | Oil sealing | 300-01-016 |
| 7 | Piston ring | HC600-01-009 |
| 8 | Piston | HC600-01-006A |
| 9 | Spring | HC600A-01-009A |
| 10 | Baffle Spring | HC600A-01-007 |
| 11 | Single-face friction disc | HC600-01-018 |
| 12 | Internal frictional disc | MB450-01-014 |
| 13 | External friction disc | MB450-01-013 |
| 14 | Stop ring | HCT800-01-009 |
| 15 | Oil pump pinion | HC800-01-008X2 |
| 16 | Spacer | GB/T283-94 |
| 17 | Double tube filter element | |
| 18 | Sealing element oil seal(full set) | |
| 19 | Sealing oil liner | T800-04-008 |
| 20 | Filter element on oil distributor | |
| 21 | Pressure plate | HC600-01-007 |
| 22 | Toothed block | |
| 23 | Flexible Coupling | |
| 24 | Lubricant Oil Pump | 2CB-B80A |
| 25 | Oil cooler, Lub oil cooler core | LG2.5-00 |
| 26 | Bearing(Input shaft) | 22319 |
| 27 | Bearing(input shaft) | N2224 |
| 28 | Bearing(transmission shaft) | 22322 |
| 29 | Bearing(transmission shaft) | NU314 |
| 30 | Bearing(output shaft) | NJ2232 |
| 31 | Bearing(output shaft) | 31328 |
