Equipment size
1. Size of the spot welder high power generator ( LxWxH ): 480mm x365mm x202mm
2. Size of the spot welder head (topmost: LxWxH): 420mm x180mm x290mm
2. All measuring instruments on the equipment use metric units
Equipment power requirements
Voltage: 110V ±10%, gas source: pressure 0.4~0.6MPa, humidity less than 48%, temperature not higher than 45ºC
Equipment structure composition
1. The metal spot welding machine is mainly composed of ultrasonic generator, transducer, upper and lower sound pole, pneumatic parts, frame, etc.
2. The circuit mode selects full-bridge high-power mode, with stable performance and strong output.
3. The material of upper and lower sound pole is made of new alloy material with good wear resistance.
Applicable requirements for the whole machine
1. All components are metal structure
2. For the convenience of machine maintenance and transportation, are split structure
3. The working drive of the equipment is pneumatic drive
4. The power supply of the equipment is single-phase power supply
Equipment cost
1. The upper and lower sound pole is a perishable part, ultrasonic emission is normally guaranteed for three months. Can be repaired, generally repair 3-4 times scrap.
2. Foot switch 1.5 million times to replace
3. Relay 1.5 million times to replace
Safety measures
The equipment conforms to the enterprise factory standard. Precautions for use: When the equipment welding instability, it is strictly prohibited to continue to use, otherwise the party responsible for their own; upper and lower sound level belongs to the wearing parts, please regularly check the pattern wear, such as serious wear need to be replaced in a timely manner.
Equipment and corresponding welding process description:
Equipment Model | Welding process |
|
TOB-X800W (Power:800W Frequency: 40KHZ) | Process I : for welding pure aluminum strip 0.10mm + pure aluminum foil 0.012-0.018mm (within 20 layers) | Welding area 4*4mm |
Process II : for welding pure nickel strip 0.10mm + copper foil 0.012-0.018mm (within 20 layers) |
Equipment main configuration list
| Part | List | Models and specifications | QTY | Warranty Period |
| Machine head part | Pneumatic kits such as cylinders and solenoid valves | Special | 1 set | 1 year |
| Fixed head frame | Non-standard special | 1pc | 1 year | |
| Ultrasonic transducer | Corresponding frequency | 1pc | 1 year | |
| Ultrasonic amplitude change rod | Corresponding frequency | 1pc | 1 year | |
| Ultrasonic upper pole | Corresponding frequency | 1pc | 3 months | |
| Ultrasonic lower acoustic pole | Corresponding frequency | 1 set | 3 months | |
| Generator part | Ultrasonic main circuit board | Corresponding frequency | 1pc | 1 year |
| Ultrasonic Power Board | Corresponding frequency | 1pc | 1 year | |
| Frequency automatic tracking system | Corresponding frequency | 1 set | 1 year | |
| PLC controller | AG100-240V | 1 set | 1 year | |
List of spare parts
Spare parts name | QTY | Remarks |
Ultrasonic upper acoustic pole | 1 pc | Technical requirements of the corresponding process |
Ultrasonic lower acoustic pole | 1 pc | Technical requirements of the corresponding process |
List of consumable parts and tools
Name | Specification Model | QTY |
Ultrasonic upper acoustic pole | Corresponding frequency | 1pc |
Ultrasonic lower acoustic pole |
| 1pc |
Audion | C2555 | 1 set |
Movable wrench | 38-42 | 1pc |
Hexagonal key |
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