Best Lightweight Anti-Impact Styrofoam EPS ABS Unibody Bicycle Helmet Manufacturer, Bicycle Helmets, Cycling Helmet

EPS is one of the most widely used plastics, the scale of its production being several million tonnes per year. Polystyrene can be naturally transparent, but can be colored with colorants. Uses include protective packaging (such as packing peanuts and CD and DVD cases), containers (such as "clamshells"), lids, bottles, trays, tumblers, and disposable cutlery and etc. EPS offers a range of benefits over alternative materials. It is:

Durable:
Unaffected by moisture, damp, heat, its soft surface protects against impact damage and dirt.

Lightweight:
98% Air, EPS is one of the lightest packaging materials on earth.

Protective:
Outstanding shock absorbency and compression resistance.

Versatile:
Suitable for the smallest and the largest components

Insulating:
Outstanding thermal properties make EPS ideal for applications from food through to construction.

Easily Branded:
The surface can be printed upon or labels can be attached.

Easily Recycled:
An environmentally friendly material

Company Info

Our PMPF factory is specializing in the molded EPP (Expanded Polypropylene), EPS (Expanded Polystyrene), EPO (Expanded Polyolefin) and ETPU (Expanded Thermoplastic Polyurethane) foam products. We have good advantage in rapid prototyping made by CNC machine from EPP foam block, EPS foam block or EPO foam block, and also plastic injection moulds are available for you.

We have our own EPP/EPS/EPO/E-TPU foam moulding machines in our plants and we also assorted with CNC workshops equiped with Milling machine, EDM machines that make high quality aluminum mold toolings and plastic injection molds for us.

Our Production Line:

EPP Foam Products:

Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)Structural components (Air-condition foam parts or any other parts)Protective material or cushions (Baby carrier liner or any other lightweight but durable liner)Hand throwing plane or rc model planeArtificial grass/shock padToy blocksFoam TraysFoam yoga rollerHelmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)Foam sheets (Products underlay or any other usage)Interlocking Shock pad (For indoor decoration, underlay for garden or artificial grass)Auto foam parts (Bumper core, sunshade, seat liner, tool box and any other foam parts)

Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)Structural components (Fireplace Foam vent parts or any other parts)Protective material or cushionsFoam TraysHelmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)Foam sheets (Construction material like sandwich panel or any other usage)

RC model planeFlying wingsHelicopter or quadcopterUAV or FPVFoam sheets

Ultra boost foam insolesUltra boost foam midsolesBoost foam sheets

Or any other foam products per customer's drawing.



Certificates

Δ TS 16949:2009 & ISO 14001:2015


Δ SGS


Packaging & Delivery



Packaging: in polybags or cartons (customized)
Delivery: 15~30 days after order confirmed

Our Service

Pre-Sales Service
* Inquiry and consulting support. 
* Sample available. 
* View our Factory.

After-Sales Service
* Inferior-quality product will be recalled.
* Any probelm will be sovled ASAP. 

FAQ

1. What's your typical procedures of OEM production business?
--Customer send us RFQ, material requirement, foam density, color, quantity, etc;
--Customer send the required part's 3D model, design drawing file, or sample;
--PMPF sales and engineers checking customers' drawing file/samples, offer feedback on design and                  suggestion, provide quotation for mold tooling and parts;
--Customer confirm the prices and agree to start mold tooling process;
--PMPF starts mold tooling and prepare raw material for first sample part run;
--Mold tooling completed, first sample run started and send samples to customer for approval;
--Customer's approval of samples and arrange mass production;
--PMPF starts mass production;
--Customer pay off all related cost
--Arrange shipping and delivery.
2. What are the available EPP/EPS foam densities and colors?
--Denstiy available now: 20g/L(1.25pcf)-180g/L(11.25pcf);
--Colors available now: White, Black, Pink, Grey, Orange, Blue, Yellow, Rose Red.
3. What's the normal lead time of material purchasing, mold tooling and first samples?
--Material purchasing: 5-7days;
--Mold tooling: 20-25days;
--First samples: 3-5days.
3. What's the software PMPF engineering used and the accepted part drawing file format?
--Software: UG NX10.0, ProE 5.0, Creo 3.0, Solidworks, AutoCad;
--File format: IGS, STEP, SLDPRT, X_T, CATPart.
4. What's the min form wall thickness can be achieved?
--Thickness: 3mm-4mm
5. Whether PMPF can design based on customer's idea and samples?
--Yes
6. Whether hand made prototypes available?
--Yes, PMPF can make prototypes by CNC machining from EPP/EPS/EPO/ETPU foam blocks
7. What's the accepted shipping terms?
--Shipping terms available: EXW, FOB Shenzhen, CFR, CIF, DDU