| Service | OEM/ODM Factory |
| Customized Logo | Accept |
| Material | High Durable EPP Foam |
| Size | Per Customers' Drawing |
| Color | Black/White/Grey(custom) |
| Feature 1 | Lightweight |
| Feature 2 | High Density & Anti-impact |
| Feature 3 | Non-toxic & Total Eco-friendly |
| Feature 4 | Comfortable |
| Function | Bicycle Helmet |
| Additional Service | Mold Manufacturing & Rapid Prototyping |
| Certificates | SGS |
| Packing | Cartons |
| Delivery | 15~30 Days after Order Confirmed |
| Payment | T/T, L/C(other method can be accepted if possible) |
Most helmets today have liners made of EPS (Expanded Polystyrene), a great shock absorbing material, but it will be permanently compressed when absorbing an impact, even a minor one. Using multi-impact EPP (Expanded Polypropylene) as core material creates a helmet that will protect your head over and over again. To date, both traditional hard shell and in-mold helmets have relied on Expanded Polystyrene (EPS) for shock absorption. EPS absorbs energy by plastic deformation on impact and results in permanent deformation. As a consequence, a helmet liner made of EPS will not be as good absorbing repetitive impacts. It would be a trend that most bike helmets will use a liner of Expanded Polypropylene (EPP) instead of the traditional EPS. The difference between the materials is that EPP does not deform permanently, which means it's suitable for absorbing repetitive impacts.
There are many good advantages and properties we can obtain from EPP foam material:
---Nontoxic, non-caustic, no peculiar smell, environmental-friendly, 100% recyclable
EPP does not contain hydrocarbon, volatile organic components or other elements which are classified as being very harmful to the environment. And EPP is Free of heavy metal, EPP is totally nontoxic so that it can be used without extra considerations.
---Durable and lightweight
In the safety protection sectors, products made of EPP benefit from the combination of light weight and durability. In addition to these properties, this special foam lends itself quite well to the realm of sports safety protection.
---Multifunctional and flexible in formability
EPP can be molded into different kinds of shapes and forms which made it very flexible in design.
---Memory Capability and Impact Protection
Moulded EPP foam products will recover to its original shape after crash force deflection and the EPP foam will help absorb the crash forces and provide an extra layer of impact protection.
---Chemical Resistant and Heat Resistant.
Moulded EPP foam products are chemical and oil resistant, it can be easily washed, also the moulded EPP foam products has good capability of heat insulation so that it is widely used in the cold chain transporting and packaging industry.
Company Info
Our PMPF factory is specializing in the molded EPP (Expanded Polypropylene), EPS (Expanded Polystyrene), EPO (Expanded Polyolefin) and ETPU (Expanded Thermoplastic Polyurethane) foam products. We have good advantage in rapid prototyping made by CNC machine from EPP foam block, EPS foam block or EPO foam block, and also plastic injection moulds are available for you.
We have our own EPP/EPS/EPO/E-TPU foam moulding machines in our plants and we also assorted with CNC workshops equiped with Milling machine, EDM machines that make high quality aluminum mold toolings and plastic injection molds for us.
Our Production Line:
EPP Foam Products:
- Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)Structural components (Air-condition foam parts or any other parts)Protective material or cushions (Baby carrier liner or any other lightweight but durable liner)Hand throwing plane or rc model planeArtificial grass/shock padToy blocksFoam TraysFoam yoga rollerHelmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)Foam sheets (Products underlay or any other usage)Interlocking Shock pad (For indoor decoration, underlay for garden or artificial grass)Auto foam parts (Bumper core, sunshade, seat liner, tool box and any other foam parts)
EPS Foam Products:
- Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)Structural components (Fireplace Foam vent parts or any other parts)Protective material or cushionsFoam TraysHelmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)Foam sheets (Construction material like sandwich panel or any other usage)
EPO Foam Products:
- RC model planeFlying wingsHelicopter or quadcopterUAV or FPVFoam sheets
ETPU Foam Products:
- Ultra boost foam insolesUltra boost foam midsolesBoost foam sheets
Or any other foam products per customer's drawing.
Certificates
Δ TS 16949:2009 & ISO 14001:2015
Δ SGS
Packaging & Delivery
Packaging: in polybags
Delivery: 15~30 days after order confirmed
Our Service
Pre-Sales Service
* Inquiry and consulting support.
* Sample available.
* View our Factory.
After-Sales Service
* Inferior-quality product will be recalled.
* Any probelm will be sovled ASAP.
FAQ
1. What's your typical procedures of OEM production business?
--Customer send us RFQ, material requirement, foam density, color, quantity, etc;
--Customer send the required part's 3D model, design drawing file, or sample;
--PMPF sales and engineers checking customers' drawing file/samples, offer feedback on design and suggestion, provide quotation for mold tooling and parts;
--Customer confirm the prices and agree to start mold tooling process;
--PMPF starts mold tooling and prepare raw material for first sample part run;
--Mold tooling completed, first sample run started and send samples to customer for approval;
--Customer's approval of samples and arrange mass production;
--PMPF starts mass production;
--Customer pay off all related cost
--Arrange shipping and delivery.
2. What are the available EPP/EPS foam densities and colors?
--Denstiy available now: 20g/L(1.25pcf)-180g/L(11.25pcf);
--Colors available now: White, Black, Pink, Grey, Orange, Blue, Yellow, Rose Red.
3. What's the normal lead time of material purchasing, mold tooling and first samples?
--Material purchasing: 5-7days;
--Mold tooling: 20-25days;
--First samples: 3-5days.
3. What's the software PMPF engineering used and the accepted part drawing file format?
--Software: UG NX10.0, ProE 5.0, Creo 3.0, Solidworks, AutoCad;
--File format: IGS, STEP, SLDPRT, X_T, CATPart.
4. What's the min form wall thickness can be achieved?
--Thickness: 3mm-4mm
5. Whether PMPF can design based on customer's idea and samples?
--Yes
6. Whether hand made prototypes available?
--Yes, PMPF can make prototypes by CNC machining from EPP/EPS/EPO/ETPU foam blocks
7. What's the accepted shipping terms?
--Shipping terms available: EXW, FOB Shenzhen, CFR, CIF, DDU
