| Service | OEM/ODM Factory |
| Customized Logo | Accept |
| Material | High Durable EPP Foam |
| Size | Per Customer's Drawing |
| Color | Pink/Black/White(custom) |
| Feature 1 | Lightweight |
| Feature 2 | Multiple Impact Resistant |
| Feature 3 | Non-toxic & Total Eco-friendly |
| Feature 4 | Universal |
| Function | Excellent Sunshade Products |
| Additional Service | Mold Manufacturing & Rapid Prototyping |
| Certificates | SGS |
| Packing | In polybags or Cartons (custom) |
| Delivery | 15~30 Days after Order Confirmed |
| Payment | T/T, L/C(other method can be accepted if possible) |
---Utilized in a wide variety of custom molds and packaging as well as automotive;
---Low-density closed-cell foam with excellent energy absorption characteristics;
---Excellent recoverability, products retain dimensional stability when exposed to temperature extremes;
---Can be molded into a wide variety of forms, and custom fitted to ensure that your product is cradled by durable, lightweight and recyclable containers.
For more than twenty years, the predominant use of expanded polypropylene has been in the automotive industry, accounting for about 80% of EPP usage in Europe. There are many good reasons why EPP is here to stay in the automotive industry:
-Given its high potential for lightweight construction, EPP effectively reduces the vehicle weight when used, for example, in rear seat benches or wheel cases. The very positive consequence for the environment is lower fuel consumption and fewer emissions! This plastic foam has yet another advantage to offer in terms of sustainability: EPP is optimally recyclable!
-EPP shines in both static and dynamic load capability with its excellent energy absorption and impressive recovery behavior - a seriously good basis for safety-related parts in the vehicle build!
-Functional reliability even over a wide temperature range and resistance to oil and chemicals make expanded polypropylene an ideal material for the automotive sector.
-The all-purpose particle foam even looks good. All visible EPP parts in the vehicle, such as sun visor or paneling elements, can be colour-matched to the overall design.
-Reliable protection of the transported goods.
They may be small EPP parts, but they have a big effect: Fully exploiting two crucial properties of expanded polypropylene - its excellent recoverability and its ability to absorb impact energy - automakers have developed impact absorbers made of EPP.
In the event of a collision, moulded EPP parts built into bumper bar systems dampen the pressure and minimize the amount of impact energy transmitted to the chassis. Such protection pays off especially in "parking accidents", meaning collisions at low speeds. It can avoid expensive damage to the chassis.
Further benefits of particle foam impact absorbers: Their low weight reduces the overall weight of the vehicle and thereby lowers energy consumption. Practical: proximity sensors or temperature sensors can be integrated easily into this innovative system.
Automakers are also impressed by the high rigidity of expanded polypropylene and its good ability to be connected with other materials. Given these properties, high-density EPP is also used as a construction element.
Safety in Attractive Designs
Even in the car interior, expanded polypropylene provides added protection: Crash pads and other upholstery inlays made of EPP improve the occupants' safety. The good recoverability of the foam has proven highly successful in this application.
Given the (almost) freely adjustable EPP density from 20 to 180 g/l, the padding values can be adapted to the respective needs. By adding films and fabrics, EPP molded parts can be "refined" into attractive visible parts inside the car.
The lightweight EPP components make a twofold contribution to environmental protection: They are reusable and, given their low material weight, they help to reduce CO2 emissions.
And because, for most owners, a car is more than just a means to get from A to B, integrating designable EPP molded parts helps to adapt the look of series parts aesthetically to the overall design.
Company Info
Our PMPF factory is specializing in the molded EPP (Expanded Polypropylene), EPS (Expanded Polystyrene), EPO (Expanded Polyolefin) and ETPU (Expanded Thermoplastic Polyurethane) foam products. We have good advantage in rapid prototyping made by CNC machine from EPP foam block, EPS foam block or EPO foam block, and also plastic injection moulds are available for you.
We have our own EPP/EPS/EPO/E-TPU foam moulding machines in our plants and we also assorted with CNC workshops equiped with Milling machine, EDM machines that make high quality aluminum mold toolings and plastic injection molds for us.
Our Production Line:
EPP Foam Products:
- Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)Structural components (Air-condition foam parts or any other parts)Protective material or cushions (Baby carrier liner or any other lightweight but durable liner)Hand throwing plane or rc model planeArtificial grass/shock padToy blocksFoam TraysFoam yoga rollerHelmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)Foam sheets (Products underlay or any other usage)Interlocking Shock pad (For indoor decoration, underlay for garden or artificial grass)Auto foam parts (Bumper core, sunshade, seat liner, tool box and any other foam parts)
EPS Foam Products:
- Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)Structural components (Fireplace Foam vent parts or any other parts)Protective material or cushionsFoam TraysHelmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)Foam sheets (Construction material like sandwich panel or any other usage)
EPO Foam Products:
- RC model planeFlying wingsHelicopter or quadcopterUAV or FPVFoam sheets
ETPU Foam Products:
- Ultra boost foam insolesUltra boost foam midsolesBoost foam sheets
Or any other foam products per customer's drawing.
Certificates
Δ TS 16949:2009 & ISO 14001:2015
Δ SGS
Packaging & Delivery
Packaging: in polybags or cartons (customized)
Delivery: 15~30 days after order confirmed
Our Service
Pre-Sales Service
* Inquiry and consulting support.
* Sample available.
* View our Factory.
After-Sales Service
* Inferior-quality product will be recalled.
* Any probelm will be sovled ASAP.
FAQ
1. What's your typical procedures of OEM production business?
--Customer send us RFQ, material requirement, foam density, color, quantity, etc;
--Customer send the required part's 3D model, design drawing file, or sample;
--PMPF sales and engineers checking customers' drawing file/samples, offer feedback on design and suggestion, provide quotation for mold tooling and parts;
--Customer confirm the prices and agree to start mold tooling process;
--PMPF starts mold tooling and prepare raw material for first sample part run;
--Mold tooling completed, first sample run started and send samples to customer for approval;
--Customer's approval of samples and arrange mass production;
--PMPF starts mass production;
--Customer pay off all related cost
--Arrange shipping and delivery.
2. What are the available EPP/EPS foam densities and colors?
--Denstiy available now: 20g/L(1.25pcf)-180g/L(11.25pcf);
--Colors available now: White, Black, Pink, Grey, Orange, Blue, Yellow, Rose Red.
3. What's the normal lead time of material purchasing, mold tooling and first samples?
--Material purchasing: 5-7days;
--Mold tooling: 20-25days;
--First samples: 3-5days.
3. What's the software PMPF engineering used and the accepted part drawing file format?
--Software: UG NX10.0, ProE 5.0, Creo 3.0, Solidworks, AutoCad;
--File format: IGS, STEP, SLDPRT, X_T, CATPart.
4. What's the min form wall thickness can be achieved?
--Thickness: 3mm-4mm
5. Whether PMPF can design based on customer's idea and samples?
--Yes
6. Whether hand made prototypes available?
--Yes, PMPF can make prototypes by CNC machining from EPP/EPS/EPO/ETPU foam blocks
7. What's the accepted shipping terms?
--Shipping terms available: EXW, FOB Shenzhen, CFR, CIF, DDU
